Product Introduction
The Flip-Flow Screen is a high-efficiency vibrating screening device specifically developed for wet and sticky material screening. It specializes in small-to-medium particle size material sorting, capable of handling materials within 80mm, widely suitable for screening scenarios involving organic materials, engineering muck, sand and gravel aggregates, and municipal solid waste. It is a core screening device for the solid waste treatment, sand and gravel processing, and material grading industries.
This equipment adopts an inclined installation structure, relying on a flywheel exciter rotating to generate centrifugal force, driving the screen body in stable reciprocating vibration. Combined with proprietary flexible screen panel structure, during equipment operation, the screen mesh continuously relaxes and tightens with inertial force, creating a dynamic screening effect. Materials with particle sizes smaller than the screen hole specifications quickly penetrate the screen panels for screening discharge, while large particle materials are smoothly conveyed with the screen body vibration to the discharge port for removal. This thoroughly solves industry pain points such as material caking, screen hole clogging, and incomplete screening in traditional screening equipment.
The equipment features an operator-friendly structure with a clamp-type, boltless screen-panel installation system, external dust cover, rubber damping components, and electrical overload protection. These features support efficient, stable, and safe operation. Low noise, high impact resistance, a low failure rate, and straightforward maintenance make it suitable for long-term continuous industrial use across a broad range of applications.
Key Advantages
Equipped with customized flexible screen panels that continuously dynamically relax and tighten during operation, effectively breaking up caked materials and eliminating screen hole clogging and material retention issues. Screen hole sizes can be customized according to customer material specifications and screening requirements, adapting to various lightweight material grading operations, with screening precision and operational efficiency far exceeding traditional screening equipment.
The exciter adopts a modular design, allowing flexible adjustment of equipment vibration amplitude by adding or removing counterweights, adapting to materials of different hardness and moisture. Combined with integrated rubber damping blocks, it efficiently absorbs equipment operation vibration, significantly reducing operating noise. The equipment base has small vibration amplitude, smooth overall operation, and low wear rates.
Adopts a boltless clamp-type screen panel fixing structure, allowing quick screen panel disassembly and replacement without specialized tools. Equipment inspection only requires opening the dust cover for operation, with simple and convenient procedures, effectively shortening equipment downtime for maintenance and reducing manual maintenance difficulty and operational costs.
Equipped with a professional electrical overload protection system, the equipment automatically alarms and shuts down when faults such as overload operation or current anomalies occur, preventing equipment overload damage risks. The flexible screen panels feature excellent wear resistance, corrosion resistance, and impact resistance, adapting to complex working conditions. The equipment overall has strong durability and long service life.
-
Efficient screening without clogging, extremely strong adaptability
-
Modular and adjustable, stable and low-noise operation
-
Convenient disassembly and assembly, extremely low maintenance costs
-
Intelligent protection, long equipment service life
Technical Specifications
| Item | Technical Specifications | Remarks | - |
|---|---|---|---|
| Equipment Model | ZCS1600A | ZCS2065A | - |
| Number of Screen Layers | 1 | 2 | - |
| Screen Surface Dimensions (m) | 6.5x1.6 | 6.5x2 | - |
| Number of Screen Panels | 20 | 38 | - |
| Screen Hole Size (mm) | 5-40 | 5-40 | - |
| Equipment Dimensions (LxWxH, m) | 7.9x3.5x2 | 8x4.1x2.8 | - |
| Throughput (m³/h) | 10-40 | 10-60 | Varies by material properties and screening standards |
| Motor Power (KW) | 15 | 30 | Protection class IP55 |
| Equipment Weight (t) | 7 | 13 | - |
| Applicable Material Size (mm) | ≤80 | ≤80 | Specially for small-to-medium wet and sticky materials |
Application Scenarios
-
Solid Waste Treatment Industry: Suitable for screening and grading of municipal solid waste, aged waste, garden waste, and food waste, supporting solid waste resource recovery and utilization.
-
Infrastructure Earthwork Industry: Applicable for fine screening and impurity separation of construction and decoration waste, engineering muck, backfill earth, crushed sand and gravel, and manufactured sand.
-
Agricultural and Forestry Organic Fertilizer Industry: Suitable for grading and screening of organic raw materials such as straw debris, decomposed organic fertilizer, and biomass materials, improving organic fertilizer finished product purity.
-
Renewable Resource Industry: Used for size grading of various crushed materials and recycled metal recovery materials, meeting the needs of fine sorting production.
Application Cases
-
Municipal Solid Waste Treatment Project: Multiple Flip-Flow Screens deployed in municipal solid waste and aged waste sorting production lines, performing precise material screening to effectively separate organic and inorganic materials. The equipment can operate continuously and stably without clogging, with few failures, significantly improving waste sorting efficiency, supporting urban solid waste harmless and resource-based treatment.
-
Sand and Gravel Recycling Project: Applied in construction waste crushing and recycled sand and gravel screening scenarios, grading recycled aggregates within 80mm, precisely separating coarse and fine aggregates. The equipment operates with low noise and stability, convenient maintenance, effectively reducing production line operating costs, and significantly improving finished aggregate quality.
-
Organic Fertilizer Production Project: Used for screening decomposed straw, dry livestock manure, and other organic materials, breaking up caked raw materials, separating impurities, with uniform and stable screening results. It adapts to large-scale organic fertilizer production needs, becoming the core equipment for organic fertilizer pretreatment production lines.